Our "Technology Control System (TCS)" a solution "Speaks the Plant Floor Language" - High Demand Industrial Needs
Industrial Network-“Speak The Plant Floor Language”
An automated industrial environment — such as a manufacturing assembly line or process control system — usually needs an organized hierarchy of network control systems to function. It starts from Floor Level (Level-0) to Business Level (Level-4).
In this hierarchy there is usually a Supervisory Control & Data Acquisition (SCADA) or Human Machine Interface (HMI) at the top of process network, where an operator can monitor or operate the system. This is typically linked to a middle layer of Programmable Logic Controllers (PLC), Remote Terminal Unit (RTU) or Distributed Control System (DCS) via a critical communications system (e.g. Ethernet). At the bottom of the control chain is the I/O and device Networks (Profibus, Fieldbus, ControlNet, DeviceNet, etc) which links the controllers to the devices such as Transmitters / Sensors, Actuators-Valves, Electric Motors, Console lights, Switches, Valves and Relay-Contactors.
GDPI has the capabilitiesto implement network technology in industrial manufacturing and process environments. Our network engineers adhere to proven plant-floor network design methodologies and best practices and who “speak the plant floor language” having control system backgrounds.
Need Based Customized Software Solution
GDPI provides complete software solutions from initial design to final implementation to meet the needs of your Production, Maintenance and IT Departments.
We address your Business problem and listen your needs and design customized tailor maid solutions. Software design takes many factors into account including: how to best solve the business problem, user experience needs, IT architecture standards, system extensibility, and many more.
Designing software for the manufacturing plant floor environment poses unique challenges itself. Manufacturing system software must interact with a variety of other systems with many different programming levels, from common high-level programming interfaces to low-level hardware protocols. All applications, despite these differences in platforms, purpose, or age, must be seamlessly integrated with in a way that is often completely invisible to the plant floor.
Why we prefer Custom Build Tailored made software, it exactly meets what you want:
- Focus on Specific Applications-Design & Develop for better performance
- Modular Design-Expandability in Directional Need.
- Application Tools we use: C#, C++, VB.Net, Java
- Database we Offer: Microsoft SQL Server, Oracle Database, MySQL etc.
TCS- Application & Diagnostics Monitoring Platform:
Diagnostics platform incorporates:
- local networked diagnostics instrumentation and equipment controllers,
- Cloud Diagnostics & Prognostics software and databases located on the Cloud servers
- Alarm & Alert generation,
- Upgrades & seamless communication through “TCS-MMS” application software to local server IT software.
The TCS-Monitoring Platform consists of:
- Wireless sensor network connecting the diagnostics sensors installed on equipment and in MCC’s with PLC controllers.
- Process & Plant Floor Data acquisition software located on the customer site computer.
- Middleware software for data transfer to Centralized Remote Located Data Base & Process Server
- TCS-eDiagnostics, Alarm & Alert (-eDAA) – diagnostics, protection software package.
- TCS-eReporter (-eSpy) - the software package supporting automated failure analysis through intelligent Statistical Analyzing logic for on line reports of performance and health of monitored equipment for uninterrupted operations.
- Short status report with animated Status symbolic icons indicating the status of monitored equipment. In every day morning or weakly morning the maintenance team will get email from “MMS” with the evaluation of time when the machine has to be stopped for corrective maintenance.
- Engineering report supplying the diagnostics of expected failures, diagnostics signatures and trends of main key indicators related to the failure.
- TCS-eMessenger – “SMS” alert are to be designed for “Short Alarm & Alert Message” to dedicated Mobile Phone number for smooth operations and take corrective action immediately. Tailored made “TCS-MMS” software package for automated eMail and SMS warnings of detected abnormalities.
- TCS “Mobile App” based solution whenever where it is required.
- Remote Reporting
- Alarm & Event-anywhere
"TCS" explores a Solution of New Generation Maintenance Tools:
Keep Production Process Uninterrupted -
- Maintenance
- Preventive Maintenance
- Conditional Maintenance
- Predictive Maintenance